Product Range:
Main Product:
White Crystal Sugar – S1-30, S2-30, M-30 Grade
Manufactured Sugar with recognized as a premium
Quality product having global reach and acceptance.
Plantation white sugar produced at Ajinkyatara by
double Sulphitation followed by syrup clarification
(Phosphofloatation process).
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1. The Sugar Plant has a capacity to crush 2500 MT of cane per day. Its Salient features include use of Auto Feed Control System and Auto Control of Pan Cycle, which help in achieving better efficiency. The state-of- the- art Sugar Silo System which facilitates efficient cooling of sugar, is augmented with auto stiching of sugar bags.
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2. Process : Double Sulphitation
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3. Product: Plantation White Sugar
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M30 Sugar (Medium Size) 10 to 15% of total production
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Salient Features:
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i)ICUMSA Colour by GS2/3-10 method 85 to 100 IU
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ii) Size : 1.18 to 1.70 mm (80% Uniform Grain Size)
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iii) Polarization : Above 99.8
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iv) Moisture % : 0.02 to 0.03
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v) SO2 Content : Below 12 ppm
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S30 Sugar (Medium Size) 85 to 90% of total production
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Salient Features:
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i) ICUMSA Colour by GS2/3-10 method 60 to 75 IU
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ii) Size : 0.60 to 0.90 mm (80% Uniform Grain Size)
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iii) Polarisation : Above 99.8
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iv) Moisture % : 0.03
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v) SO2 Content : Below 12 ppm
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Raw Sugar : ( High Polarisation)
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Salient Features:
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i) ICUMSA Colour by GS1/3-7 method : 400 to 700 Units
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ii) Size : 0.6 to 0.90 mm (80% Uniform Grain Size)
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iii) Polarisation : 99.1 to 99.3
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iv) Moisture % : 0.06
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v) SO2 ppm : NIL
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vi) Dextran content : Below 50 ppm
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The Final Product is baggaged in P.P.Bags with lining, with 50 kg capacity,weighing,bagging and stitching of the bags is carried out by an automated system.
Our Sugar Plant is applicable for FSSC – 22000 since November 2015
By Products:
1) Alcohol : Rectified Spirit
Special Denatured Spirit
Ethanol
E.N.A.
2) Co-generation : Electricity for captive consumption and
For export to MSEDCL Company.
3) Compost cake Fertilizer : Quality compost made from pressmud and spent
wash of Distillery
Distillery Division
Type of Distillery- : Continuous fermentation and distillation
Daily Annual production capacity : R.S. Plant 30000 lit./day
Annual – 90 lacs lits.
E.N.A. 100000 lits/day
Ethanol 10000 lit/day
Installation Year : R.S. Plant 1990-91
: E.N.A. Plant 1993-94
: Ethanol Plant 2003-04
In view of getting the By-products profitably utilised, the factory has established Distillery of 30000 liters per day capacity. Our Distillery has received first award for the best utilization of Molasses in 1995-96 Season on National level, Improvement quality of Rectified Spirit and Extra Natural Alcohol, we are going to start Modernisation work of existing Distillery plant.
Power Co-generation:
We have also installed 15 MW Bagasse
based Co-generation Plant on BOOT basis with
M/s. Renuka Sugar Ltd. Belgaum. I t has
started from last 2011-12 Crushing Season.
Pressmud Composting Mud:
Pressmud cake contain 2.1% N, 2.8% P, 1.8% Organic carbon, 68% organic matter increase in cane yield for that purpose our sugar factory has proceed Distillery spent wash with pressmud cake by making best quality pressmud compost which is supplying to the cane growers farmers.